Dana 44 swap overview
This is only a brief overview to
show that this is not rocket science. These are not instructions on how
to do the swap! A complete write up with pictures is coming soon. |
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1. Before pic. Featuring a
skyjacker softride 4 inch TTB lift which I installed |
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2. Remove the TTB stuff. |
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3. Took me about an hour by
myself to remove everything. |
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4. Slide 44 under truck. put
coils on axle and carefully let the truck down on the coils. Hook up the
shocks. These are Duff early bronco 3.5" variable rate coils. $115
for the pair. The axle is a Dana 44 from a 74 bronco $250. 4 inch lift
shocks will work fine, 6 inch lift shocks would be better. I'll be going
to a wristed arm with rs9000 9012's, which will require a new shock
mount. I'm also going to swap the coil buckets out, but the stock ones
will work fine. |
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5. The radius arm drop brackets
from a 78-79 F-150 or Bronco work perfect for this swap. They have a
4" drop that will help keep the caster correct. My axle had 4
degree duff bushing that came with it. It rides nice, so I imagine I'm
close on the caster specs. $25 for the pair. |
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6.Drill the holes for the radius
arm brakets. |
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7. Notice the hole on the bracket
is directly below the existing hole on the frame. This keeps the wheel
base exactly what it was before. |
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8. Make a track bar mount. This
one is Alx's. I don't like my first draft, so I'm using his. Thanks Alx.
This really isn't difficult. Mine was a much more simple design and
works fine, but I'm going to make something similar to this. It bolts up
to the existing power steering gear bolts. If you don't mind welding to
your frame, then it will be really easy. I prefer bolt up stuff. |
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9. After picture. It sits exactly
4" higher than the skyjacker 4". Was that so hard? Certainly
not rocket science. I left out a few things about a good way to hook up
the brakes, tranny crossmember, and steering, but I'll include all
that in a full writeup. I did this entirely by my self in one weekend. |